Wood Shop - Social Entrepreneurship, pt 2

We will continue discussing social entrepreneurship by looking at our wood shop.

The building that contains our wood shop, located at 1515 Newhouse, has quite the story. Originally, it housed a printing company. Starting in the 60's, G. W. Helbling and Sons moved in. They produced screens for silk screeners. It was a family business. One of the elder Helblings was well-known for being able to produce the smallest font size in the area, because at that time, lettering was hand cut.

The ghost sign from the original tenant of the building is still visible on the back wall.

In early 2009, we began walking the Hyde Park neighborhood, praying and picking up trash. Occasionally, we would meet people. We knew God had called us here, but we were certainly strangers. At the time, we would regularly pray and fast, asking God to lead us in what He was building. We were sewing and doing wood working at one of our homes in the suburbs. We didn't know what we would do as winter approached. So in November, we told God our concerns. We can't pick up trash when snow is covering the ground. There's no public restroom to use. We know we don't need facilities for ministry, but we don't know what to do.

A few days later we were back in the neighborhood, eating at the only restaurant in Hyde Park. Terry, our executive director, was explaining to the waitress how we were having trouble trying to build deck chairs in his garage when we didn't even have a work bench. About a week later, she called Terry and told him someone was selling some workbenches. Not long after, Terry drove up to 1515 Newhouse and met Tim Helbling for the first time.

How the Opportunity Center looked when we got it.

After some pleasantries, and realizing the work benches were far too large for us to use (they were constructed inside the shop), Tim asked Terry what he was up to. Terry told him about what Sun Ministries planned to do, living out the call of Isaiah 61, rebuilding ancient ruins. Tim remarked that Terry was the most optimistic person he knew, and offered to sell Terry his building. Before Terry could answer, Tim laughed and said he could either let it rot, or give it to someone who could use it. “If I give it to you, will you use it?” Of course. “And how about all these wood working tools?” Definitely.

But why were we doing woodworking to begin with? We were inspired by a man pastoring his community in Kigali, Rwanda. He was using sewing and woodworking to provide jobs for women and orphans, moving them from homelessness and sex trafficking to a steady livelihood. We learned early on while walking the streets that there is not a lack of Jesus being represented or preached. “I can get Jesus from my grandma,” remarked one kid. “I need a job.”

While we had planned to have social enterprises (businesses), this remark, and Eugene's work, solidified the goal to create businesses that could employ people with multiple obstacles and minister to their physical needs, while we proclaim and demonstrate the Gospel. The Good News is not simply about salvation. It is the Good News of the Kingdom where the poor and orphans are cared for, where humanity functions more like a living organism, and God's glory is like a light in a dark place. This is not done by words alone, but by sacrificial acts of love and service.

We started with basic wood products, buying lumber from big box stores. Eventually, we were convinced by one missionary's father to check out some pallets, and this transformed our wood shop. We now had free (although labor intensive) wood.

pallet smashing 101

So now that we had a woodshop, a few product designs, and free lumber, we still didn't quite have a business, and certainly didn't have full understanding of how to utilize it to bring opportunity. We tried a work re-entry program, partnering with another non-profit organization. That was eye opening, to say the least. After that, we were convinced that we needed to establish our foundation. We needed to create a work space, design specific products, develop training, and learn the skills ourselves.

Since then, the woodshop has seen a number of people come through. It has proven to be a difficult place to employ people. It requires math skills, intuition, and extreme attention and safety due to the dangerous power tools. It has also laid the groundwork for our maintenance services, as it gave us the environment to learn how to use saws, drills, hammers, etc.

our commercial table tops made from recycled pallet wood

The woodshop established us firmly in the Hyde Park neighborhood. Now that we had a work place, and work to do, we were here much more often, usually with the doors wide open. Eventually, we moved in to the upper level while we continued to look for housing, and then rehabilitated the house we finally did find. We have made numerous items for charitable auctions, fixed widows' stairs, installed cafe bar fronts, and of course, built all our own tables and chairs for Sun Cafe. Our commercial furniture can be seen in several local coffee shops, as well as some further out, as we've gotten customers from places like Kansas and Wisconsin.

tables and chairs in a local coffee shop

The woodshop continues to evolve. Having started from ground zero concerning both skill and tools, we've come a long way. We are developing and stabilizing product lines, exploring marketing, and continuing to transform the space into a safe, efficient, work environment.

To see examples of our past work, visit one of the posts below:

Recycled Pallets

Recycled Pallet Furniture Continues

Pallets and Pews

New Pallet Products

More Pews

Read Social Entrepreneurship, part 1 - Sun Cafe

Read Social Entrepreneurship, part 3 - Sewing Center

More Pews

The organic nature of our ministry offers some unique opportunities for creativity and collaboration. We heard that Most Holy Trinity Catholic Church had some old pews taking up space in their soon-to-be-demolished shed. The church has been in the neighborhood since 1848, and we've worked with them on the Hyde Park Festival and gardening. We already have some experience making furniture out of recycled pallets, so we were interested in getting the pews. So we called them up and checked them out, and they looked usable. Everyone agreed that the craftsmanship on the old pews was too good to waste. Plus, they were a great piece of history (although no one's sure on the exact age, they're at least 80 years old). But we didn't have a place to store them, or a product to make with them. Also, I was getting married and wanted to use the pews for my outdoor wedding in Hyde Park. So Holy Trinity held on to them for a few weeks. In that time, they also invited us to sell our products at their trivia night fundraiser. We decided to build a custom piece out of the recycled pews and sell them at the trivia night, giving half the cost to Holy Trinity (plus a portion of our other sales).

After some thinking, we decided on a hall shelf; something a little more unique than a bench, and a little smaller, too. The construction is pretty basic, but sturdy, and retains the original, aged finish of the oak. So after the pews did their time at the wedding, we broke them down, denailed them, cut the seats to our shelf sizes, and assembled it. After scrubbing them down with some Murphy's oil soap, the wood shone wonderfully.



The finished product.  The photo on the left shows it in action!




What else have we made of pews? Well, we've made a conference table. One lady custom ordered a bench.

Pretty much just a short pew, but with a shelf added to the bottom.

I made a storage bench for my wife.



The seat lifts up to reveal a storage area.



And, we've made a pretty fantastic candle holder.

Actually made from the same pews as the conference table.  It's the base of the end of the pews.

Recycled Pallet Furniture Continues

A big part of our operation is the Opportunity Center Woodshop. Our missionaries work with their hands building furniture and other wood products, and this is largely how we make a living and support the ministry. Donations of money and materials are always welcome, but building and selling products not only helps our ministry be sustainable, it also provides a huge connecting point, as well as a training environment and sets the stage for multiplying economic opportunities in hurting areas.

Starting in February of this year, we've been receiving an average of 35 hardwood pallets a week from a local tool and die factory. We have been disassembling them, planing the wood, and making sturdy outdoor furniture, like our popular deck chairs. We also made the furniture for La Mancha Cafe in the Old North neighborhood. We were all surprised and pleased with how well the recycled pallet material translated into indoor furniture.

A woman asked us to build four custom dining room chairs for her, and wanted arms on them (something we'd never done) and wanted a light colored stain, and they would have to finished in polyurethane (something else we had never done). This project supplied a perfect opportunity for us to increase our skills in product design and wood finishing. This is the first product we've made with a light colored translucent stain that would really highlight the character of the recycled wood.




We came up with a unique design that allowed us to build a traditional looking armed chair, but without complicated joinery which would have required machinery and know-how we don't possess. The chairs are very sturdy, incredibly heavy, and fit her dining room perfectly. Because the chairs were finished in a light stain, and the pallets are made from an assortment of hardwoods, we matched up like -kind and complimentary woods, so each chair is a unique work.

Our next project is a conference table made from recycled church pews and recycled pallets.

If you would like to volunteer in the woodshop, donate tools or materials, or learn more about our products, you can check out our facebook page or contact Jason at 314-437-3861.