Showing posts with label pallet furniture. Show all posts
Showing posts with label pallet furniture. Show all posts

Monday, May 16, 2016

Wood Shop - Social Entrepreneurship, pt 2



We will continue discussing social entrepreneurship by looking at our wood shop.

The building that contains our wood shop, located at 1515 Newhouse, has quite the story. Originally, it housed a printing company. Starting in the 60's, G. W. Helbling and Sons moved in. They produced screens for silk screeners. It was a family business. One of the elder Helblings was well-known for being able to produce the smallest font size in the area, because at that time, lettering was hand cut.

The ghost sign from the original tenant of the building is still visible on the back wall.

In early 2009, we began walking the Hyde Park neighborhood, praying and picking up trash. Occasionally, we would meet people. We knew God had called us here, but we were certainly strangers. At the time, we would regularly pray and fast, asking God to lead us in what He was building. We were sewing and doing wood working at one of our homes in the suburbs. We didn't know what we would do as winter approached. So in November, we told God our concerns. We can't pick up trash when snow is covering the ground. There's no public restroom to use. We know we don't need facilities for ministry, but we don't know what to do.

A few days later we were back in the neighborhood, eating at the only restaurant in Hyde Park. Terry, our executive director, was explaining to the waitress how we were having trouble trying to build deck chairs in his garage when we didn't even have a work bench. About a week later, she called Terry and told him someone was selling some workbenches. Not long after, Terry drove up to 1515 Newhouse and met Tim Helbling for the first time.

How the Opportunity Center looked when we got it.

After some pleasantries, and realizing the work benches were far too large for us to use (they were constructed inside the shop), Tim asked Terry what he was up to. Terry told him about what Sun Ministries planned to do, living out the call of Isaiah 61, rebuilding ancient ruins. Tim remarked that Terry was the most optimistic person he knew, and offered to sell Terry his building. Before Terry could answer, Tim laughed and said he could either let it rot, or give it to someone who could use it. “If I give it to you, will you use it?” Of course. “And how about all these wood working tools?” Definitely.

But why were we doing woodworking to begin with? We were inspired by a man pastoring his community in Kigali, Rwanda. He was using sewing and woodworking to provide jobs for women and orphans, moving them from homelessness and sex trafficking to a steady livelihood. We learned early on while walking the streets that there is not a lack of Jesus being represented or preached. “I can get Jesus from my grandma,” remarked one kid. “I need a job.”

While we had planned to have social enterprises (businesses), this remark, and Eugene's work, solidified the goal to create businesses that could employ people with multiple obstacles and minister to their physical needs, while we proclaim and demonstrate the Gospel. The Good News is not simply about salvation. It is the Good News of the Kingdom where the poor and orphans are cared for, where humanity functions more like a living organism, and God's glory is like a light in a dark place. This is not done by words alone, but by sacrificial acts of love and service.

We started with basic wood products, buying lumber from big box stores. Eventually, we were convinced by one missionary's father to check out some pallets, and this transformed our wood shop. We now had free (although labor intensive) wood.
pallet smashing 101

So now that we had a woodshop, a few product designs, and free lumber, we still didn't quite have a business, and certainly didn't have full understanding of how to utilize it to bring opportunity. We tried a work re-entry program, partnering with another non-profit organization. That was eye opening, to say the least. After that, we were convinced that we needed to establish our foundation. We needed to create a work space, design specific products, develop training, and learn the skills ourselves.

Since then, the woodshop has seen a number of people come through. It has proven to be a difficult place to employ people. It requires math skills, intuition, and extreme attention and safety due to the dangerous power tools. It has also laid the groundwork for our maintenance services, as it gave us the environment to learn how to use saws, drills, hammers, etc.
our commercial table tops made from recycled pallet wood

The woodshop established us firmly in the Hyde Park neighborhood. Now that we had a work place, and work to do, we were here much more often, usually with the doors wide open. Eventually, we moved in to the upper level while we continued to look for housing, and then rehabilitated the house we finally did find. We have made numerous items for charitable auctions, fixed widows' stairs, installed cafe bar fronts, and of course, built all our own tables and chairs for Sun Cafe. Our commercial furniture can be seen in several local coffee shops, as well as some further out, as we've gotten customers from places like Kansas and Wisconsin.
tables and chairs in a local coffee shop


The woodshop continues to evolve. Having started from ground zero concerning both skill and tools, we've come a long way. We are developing and stabilizing product lines, exploring marketing, and continuing to transform the space into a safe, efficient, work environment.

To see examples of our past work, visit one of the posts below:

Monday, October 10, 2011

Pallets and Pews

We enjoy taking custom orders in the Opportunity Center woodshop. It gives us a chance to try new things and expand our skill sets, which means we can make better and varied products, and we have more skills to teach. All of our missionaries who work in the woodshop were amateurs, so we've been learning as we go. We try to fund most of our operation with the products we can make with our hands, so improving the quality and variety of our products allows us to become more sustainable.

Our biggest indoor custom order came from Alderman French of the 21st ward, which is our neighboring ward to the north. The ward has purchased an old church building, and is in the process of turning it into a community center, that will also include offices and meeting spaces. Since it was a church, it was full of old oak pews. Alderman French asked us if we could turn the old pews into a conference table. Of course, we said yes.

The project took an exceptionally long time, as the Opportunity Center was very busy from Spring through Summer, and we made the table for free. When we finally got down to it, we discovered that the backs of the pews, which were nice and wide, were bent plywood, so they would not make good table tops. The seats, although upholstered, were solid oak. So we disassembled the pews, cut the seats to a width that would fit into our planer, and planed them down so they would be nice and flat. We ended up gluing five seats together, to make a 5 ft. by 8 ft. table top.



We originally thought we could use the carved oak ends of the pews for feet, but found it to be a huge problem logistically. So we ended up building a supporting frame out of the recycled pallet wood.




Attaching table tops to their frames is a delicate business, as wood swells and shrinks with changes in humidity. Furniture makers have discovered a variety of ways to compensate. We, however, were unaware of all that. So we got decorative bolts and bolted the table top onto the frame. It gave the table a slight industrial feel, which we felt worked, as it was all recycled material.


We stained the whole table a nice dark brown, and sealed it with polyurethane. The table top was exceptionally beautiful, as it was furniture grade oak. A lot of the wood from the pallets looks great, but to get free furniture grade lumber (although it cost some processing time) is a sustainable way to make more traditional looking furniture.


The Alderman loved his table, and we enjoyed the opportunity to make something unique and learn a bit as we did. This coming winter, we are going to try to develop more indoor products. If you have ideas of wood products that you think would be desirable made from recycled wood, and some price ranges, you can contact our executive director, Dr. Terry Goodwin, at terry@sunministries.org, or leave a note on our Facebook page.